Rebuilding a PS pump

jjorgensen52

NHSTE - I'm the only one!
As promised, I finally did this and took a lot of pictures. This applies to any Saginaw P series pump (all GM models, pretty much). The one I did was metric, but it doesn't make much difference. I bought a generic rebuild kit (cost me about $12 shipped) with shaft seals.

Okay, so first take it apart :lol: . Pretty self explanatory, you have to compress the rear cover to remove the spring retaining clip, then the whole thing pretty much will fall apart. The impeller is held to the shaft with an external spring clip. Hammer out the shaft, and you're left with the case and a press fit sleeve. I used a 1/2" drive 14mm deep socket to drive this out with a hammer.

Here is the entire pump, exploded
100_1437.jpg


At that point, you're here, and ready to insert the new sleeve
100_1439.jpg


Press that in (I used a washer and a socket to set it in all the way, just in my bench vise)
100_1440.jpg


That done, insert the shaft ( I had to clean some scoring on mine, no big deal) and tap it into place with a hammer. ( seats until the shoulder on the splined end is flush with the case)
100_1442.jpg


Next in line is the shaft seal. I just tapped it in with a hammer, would have been easier with a big socket
100_1444.jpg


Next comes the lower vane and the 2 vane locating pins ( I made sure to coat each piece with fluid as it went in)
100_1445.jpg


then, the actual impeller. This is a slotted wheel with 10 little sliding vanes in it (they like to fall out, be careful.) retained on the shaft with an external spring clip
100_1446.jpg


Next, slide the impeller housing into place over the vane locating pins
100_1447.jpg


Then, the upper vane O-Ring, followed by the upper vane
100_1449.jpg

100_1450.jpg
 

jjorgensen52

NHSTE - I'm the only one!
Re: Rebuilding a PS pump

Part 2

After that, the rear cover O-Ring goes in
100_1451.jpg


Then the pump preload spring
100_1452.jpg


rear cover
100_1453.jpg


Press the cover down (easiest with a clamp) to facilitate installing the spring retaining ring
100_1454.jpg

100_1455.jpg


remove the clamp, and you're set for the internals
100_1456.jpg


next in is the flow regulator valve
100_1457.jpg


followed by the regulator spring
100_1458.jpg


Install new orings on the three threaded bosses, and the main body o-ring, then the resevoir goes on.
100_1459.jpg


after that, the outlet fitting threads in over the regulator spring
100_1460.jpg


At this point, you're basically done. Just reattach the two pump mounting studs (through the resevoir) and you're good.
 

MikeRenz

not stock
Re: Rebuilding a PS pump

neat. but why not just grab one from a jyard for $5 and save yourself 5 hrs of labor?
 

George Blake

DONATING MEMBER
Re: Rebuilding a PS pump

Because the one from the JY may be fubar as well. I'm gonna do this with the ZQ8 I bought just to prevent headache later.
 

4C FED

Absolutum Dominium
Re: Rebuilding a PS pump

Great, I took mine apart about 4 months ago. Now I can see how to put it back together.
 

jjorgensen52

NHSTE - I'm the only one!
Re: Rebuilding a PS pump

MikeRenz said:
neat. but why not just grab one from a jyard for $5 and save yourself 5 hrs of labor?

It took me about 1 hour and 20 minutes to do, total, not counting the part where I couldn't get the outside spring retainer out :roll:

It was a brand new AGR pump, which I installed in my Ty and it started leaking about 5 minutes after that. They wouldn't fix it, so I figured I would rather than buy another pump
 

QWERTYphoon

Motley Driver Award 2009
Re: Rebuilding a PS pump

I did the AGR pump with ZQ8 steering box, sweet setup. I took my old pump apart, looks just like the pictures. lol
 
Top