John,
The major benefit of the single sided Z-Pak is the ability to increase
capacity through multiple single sided plates and provide an even apply.
The X-32 material is very thermally stable and the friction levels are
higher than typical high energy friction plates. The Z-Pak can be used and
has successfully run in some high power applications. The target
applications are fleet, heavy duty, 4x4 and performance vehicles.
Total active facings is 14 (same number of facings as 7 traditional double
sided plates), but the ability to dissipate heat is much greater than in a
double sided pack.
Regarding clearance, we recommend 0.050 - 0.070. When the pack is run at clearances below 0.050, a clutch pack will likely burn because of drag within the pack. For example, if the trans is behind a higher reving
engine, fluid centrifuges to the outside of the 3-4 bore during 1st and 2nd
gear and causes it to drag. This drag causes more damage than an apply
under full power, and it increases power losses through the trans itself
until third gear.
In double sided clutch packs, we recommend standard steel plates, and in
most cases, the thicker the steel the better. In a single sided clutch
pack, heat is transferred upward through the pack since all plates have a
friction side and a reaction side plus all steel in the pack is being used
to dissipate heat. In contrast, a traditional double sided pack uses cores
with friction material on both sides against reaction plates. In this case,
heat is put into to the reaction plates from both sides, requiring the
reaction plate to dissipate the heat. In single sided, we are using all of
the steel to dissipate heat plus the heat transfers up through the pack from
plate to plate.
Also the aftermarket Kolene will have a greater effect on friction material
wear than a standard steel finish. Without going into detail, the
aftermarket Kolene IS differnet than the coating used by the OEMs.
Please let me know if you have any further questions. Thanks again for your
inquiry.
Chris Horbach
Product Application Engineer
Raybestos Powertrain
964 E Market St.
Crawfordsville, IN 47933
800-729-7763 x113
765-364-4577
chorbach@raybestospowertrain.com